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EI/AIWL/200 Q(Z/XY) L-1 Polyamide Imide Composite Polyester Imide Enameled Aluminum Round Wire

This high-performance EI/AIWL/200 Q(Z/XY) L-1 wire combines polyamide imide and polyester imide materials to offer superior thermal resistance and mechanical strength. It operates reliably at temperatures up to 200°C, making it ideal for demanding applications in motors, transformers, and industrial electronics.

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Fu Da Ke Ji delivers enameled wires engineered with precision. Our products offer reliable performance, making them ideal for applications ranging from automotive to aerospace.


Parameter

Conductor nominal diameter / mm

Minimum breakdown voltage (effective value) V

Level 1 and Level 1B

Level 2 and Level 2B

Level 3

Room temperature

high temperature

Room temperature

high temperature

Room temperature

high temperature

0.250

2100

1600

3900

2900

5500

4100

0.280

2200

1700

4000

3000

5800

4400

0.315

2200

1700

4100

3100

6100

4600

0.355

2300

1700

4300

3200

6400

A800

0.i00

2300

1700

4400

3300

6600

5000

0.450

2300

1700

4400

3300

6800

5100

0.500

2400

1800

4600

3500

7000

5300

0.560

2500

1900

4600

3500

7100

5300

0.630

2600

2000

4800

3600

7100

5300

0.710

2600

2000

4800

3600

7200

5400

0.800

2600

2000

4900

3700

7400

5600

0.900

2700

2000

5000

3800

7600

5700

1.000~2.500

2700

2000

5000

3800

7600

5700

Note: For the intermediate dimension of the nominal diameter of the conductor, the minimum breakdown voltage value corresponding to the nominal diameter of the larger conductor shall be taken.


Comprehensive Technical Specifications

  • Conductor Material: High-purity aluminum, ensuring exceptional conductivity and lightweight performance.

  • Insulation Material: A composite coating of polyimide and polyesterimide, providing enhanced thermal and mechanical properties.

  • Thermal Rating: 200°C, ideal for applications requiring continuous operation in high-temperature environments.

  • Diameter Range: Available in various diameters from 0.15mm to 5.00mm, meeting the diverse needs of industrial applications.

  • Compliance Standards: Conforms to international standards such as GB/T321-2005 and IEC 60317-0-3:2008.

  • Certifications: ISO 9001, RoHS, ensuring high-quality manufacturing and environmental compliance.


Detailed Performance Indicators

  • Conductor Size and Tolerance:

    • Nominal diameters comply with the R20 system in GB/T321-2005.

    • Intermediate sizes adhere to the R40 system.

    • Tolerances are strictly controlled to ensure consistency and reliability.

  • Mechanical Strength:

    • The wire features a high elongation at break, with specified minimum values for different conductor sizes.

    • Bending flexibility and adhesion tests ensure the enamel coating remains intact even during winding and stretching processes.

  • Thermal Resistance:

    • The wire maintains its performance under thermal shock, with tests conducted at specified temperatures according to relevant standards.

    • Softening breakdown and solvent resistance tests ensure the wire’s durability in high-temperature environments.

  • Electrical Insulation:

    • The wire is designed to meet the minimum breakdown voltage requirements for different conductor diameters and enamel layer grades (Level 1, Level 2, Level 3).

    • The continuity of the enamel coating is ensured, with the maximum allowable pinhole count per 30 meters specified for different conductor sizes and enamel levels.


Applications

  • High-Temperature Motors and Transformers: Perfect for applications that need to operate at high temperatures over extended periods.

  • Industrial Equipment: Ideal for heavy-duty electrical equipment that demands superior thermal and mechanical performance.

  • Precision Instruments: Provides reliable performance for miniature electronic devices requiring high thermal stability.


Packaging and Delivery

  • Packaging: Various spool sizes are available, including PT-4 (1-2kg), PT-10 (3-4kg), PT-15 (5-6kg), PT-25 (10-12kg), PT-30 (15-17kg), PT-60 (25-28kg), and PT-200 (65-75kg). External packaging is typically wooden pallets or cartons.

  • Delivery: If stock is available, standard delivery time is 5-7 days. For custom orders, delivery time is 7-14 days after order confirmation.


Quality Assurance

  • Testing: Rigorous testing is conducted to ensure compliance with international standards, including thermal shock, softening breakdown, and solvent resistance tests.

  • Certification: The product is ISO 9001 and RoHS certified, ensuring high-quality manufacturing and environmental compliance.


The EI/AIWL/200 Q(Z/XY)L-1 Polyimide Composite Enamelled Aluminum Wire is the reliable choice for applications demanding high thermal resistance, mechanical strength, and electrical insulation. Its versatility and robust performance make it suitable for a wide range of industrial and consumer applications. Choose Fu Da Ke Ji for your high-performance wire solutions today! For more information, please contact us.


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